A comparison between the properties of solid cylinders and tube products in multi-pass hot radial forging using finite element method

Abstract

Radial forging is an open die forging process used for reducing the diameter of shafts, tubes, stepped shafts and axels, and creating internal profiles for tubes such as rifling of gun barrels. In this work, a comprehensive study of multi-pass hot radial forging of short hollow and solid products are presented using 2-D axisymmetric finite element simulation. The workpiece is modeled as an elastic-viscoplastic material. A mixture of Coulomb law and constant limit shear is used to model the die-workpiece and mandrel-workpiece contacts. Thermal effects are also taken in to account. Three-pass radial forging of solid cylinders and tube products are considered. Temperature, stress, strain and metal flow distribution are obtained in each pass through thermo-mechanical simulation. The numerical results are compared with available experimental data and are in good agreement with them. © 2007 American Institute of Physics.