Publication Date: 2025
Journal of Membrane Science (0376-7388)713
This study investigates the effects of various porous supports and the presence of additional gases in the feed on hydrogen permeation using an unsupported Pd82–Ag15–Y3 membrane. The pore sizes and thicknesses of metallic supports varied from 1 to 270 μm and 50–3000 μm, respectively. The membrane was unsupported, synthesized by cold-rolling, and characterized by a thickness of 38 μm. The tests were performed at 400 °C with pressures ranging from 1.4 to 3 bar. Results showed that the unsupported Pd82–Ag15–Y3 membrane reached 12 % and 267 % higher hydrogen permeation than the supported membrane by 1 μm pore size and 50 μm thick woven mesh, and 1 μm pore size and 3 mm thick of porous stainless steel (PSS), respectively. The unsupported Pd82–Ag15–Y3 membrane showed one of the highest hydrogen permeability in the literature (7.5 × 10−8 mol m−1 s−1.Pa−0.5 at 400 °C). However, the presence of porous supports used to enhance the mechanical stability of the membrane negatively affected the hydrogen permeation due to mass transfer limitation. In addition, the presence of supports induced an unreal ‘n’ value for the Pd-based membrane, where the ‘n’ value is the exponent of the driving force in the equation of hydrogen transport, varying between 0.5 and 1. In particular, for the unsupported membrane, the ‘n’ value was 0.6, but it increased to 0.7 and 0.8 when supports with 1 μm pore size and 50 μm thick and 5 μm and 80 μm thick were utilized. Binary hydrogen permeation tests were also performed in the presence of N2, CH4, CO2, and CO at 400 °C by using unsupported and supported membranes to investigate the reduction in hydrogen permeation flux due to the effect of the supports plus the effect of the presence of other gas. The results revealed that CO had the highest inhibition effect for all the unsupported and supported membranes tested due to competitive adsorption on the surface. No superficial adsorption on the membrane was observed for N2, CH4, and CO2 during permeation, and they inhibited hydrogen permeation mainly due to depletion, dilution, and concentration polarization. The PSS_1–3000 indicated the lowest hydrogen permeation between the gas mixture and the porous support, whereas the presence of 40 % of the binary gas mixture had lower hydrogen permeation than porous support except for the PSS. © 2024 Elsevier B.V.
